🔌 Electric Vehicle (EV) Testing
The global shift towards electric mobility demands unprecedented levels of safety, efficiency, and component durability. Our state-of-the-art Electric Vehicle (EV) testing laboratory provides comprehensive validation solutions across the entire lifecycle of EV components and sub-assemblies.
From high-voltage battery packs to complex Battery Management Systems (BMS) and traction power electronics, we systematically isolate potential stress points to eliminate failures before they reach the production line.
⚙️ Core Testing Methodologies
- Battery Pack Module Lifecycle Evaluation: We subject lithium-ion cells and packed configurations to continuous charge-discharge profiles under controlled ambient states to map capacity degradation curves.
- BMS Validation & Hardware-in-the-Loop (HIL): Testing software logic under simulated fault conditions like over-charge, over-discharge, and sensor isolation errors.
- Powertrain & Traction Motor Performance: Evaluating the efficiency, torque-speed characteristics, and thermal limits of electric drive motors under continuous cyclic loading profiles.
- EVSE Interoperability & Charging Infrastructure: Ensuring AC/DC fast-charging interfaces communicate smoothly with standard vehicle configurations, eliminating current surges or arc faults.
🛡️ Specialized Engineering Features
- ✔ Thermal Runaway Mapping: Isolation chambers configured to monitor cell heat propagation under mechanical puncture.
- ✔ Environmental Stress Screen (ESS): Rapid temperature swings from -40°C to +120°C with deep-axis mechanical vibration.
- ✔ Ingress Protection (IP Codes): Water jet spray and dust immersion profiling to verify completely sealed electronic enclosures.
- ✔ Regulatory Compliance Framework: Comprehensive data collection mapped to international standards like AIS-156 and ISO parameters.